Lid and base
A separate lid that sits over a base. A classic rigid box layout for kits, gift sets and presentation packs.
Premium kit and presentation boxes, quoted to your project
Custom Rigid Boxes
Custom rigid boxes are thick chipboard boxes covered in a printed wrap that hold their shape and never fold flat. They suit kits, gift sets and premium products. Send your size, quantity and artwork, and we will quote a rigid box with the insert your product needs.
- Printed wrap finish
- Foam inserts for kits
- Quoted to your size
What custom rigid boxes are
Rigid boxes are built from thick chipboard that keeps its shape, so they do not fold flat the way a carton does. The board is cut and formed into a base and lid, and a printed paper wrap is glued around it and folded over the edges. That wrap is where your artwork lives, which is why buyers also call them custom printed rigid boxes, or rigid setup boxes because they arrive already set up.
The result feels solid in the hand, which is why luxury rigid boxes are a common choice for kits, gift sets and premium products. A foam insert can hold each item in its own cutout, so a kit opens neatly arranged.
Get a custom rigid box quote
Add your box or product size, quantity, insert needs and artwork status in the notes. We confirm the options we can supply and the cost in your quote.
Rigid setup box styles
Rigid boxes are usually described by how they open. These are the styles buyers ask about most.
Magnetic closure
A hinged lid that closes with a hidden magnet, so the box opens like a case and closes cleanly every time.
Custom Magnetic BoxesDrawer and book style
A tray that slides out of a printed sleeve, or a box that opens from the side like a book cover.
Foam inserts for kits
An insert turns a rigid box into a kit. Foam can be cut to the shape of each vial, device or component so each item stays in its place and the contents look organized when the lid comes off. See custom foam inserts for foam types and layouts, or send the dimensions of each item and we will quote the insert with the box.
How ordering works
- Step 1
Share the contents
The dimensions of each item that goes in the box.
- Step 2
Choose a style
Lid and base, magnetic, drawer or book style, plus whether you need a foam insert.
- Step 3
Add quantity and artwork
How many kits you expect to pack, where they ship, and any design files you already have.
- Step 4
Get your quote
We confirm the options we can supply, the finish and the cost.
Pricing and order details are confirmed in your quote. For a lighter, flat-shipping carton, compare custom tuck boxes; for a printed outer shipper, see custom printed shipping boxes.
Rigid box styles compared
General construction facts for the rigid box styles buyers ask about most. Which styles we can quote for your project is confirmed in your quote.
| Lid and base | Magnetic closure | Drawer | Book style | |
|---|---|---|---|---|
| How it opens | Lid lifts off the base | Hinged lid held shut by hidden magnets | Tray slides out of a sleeve | Front cover opens from the side |
| Board | Thick chipboard, wrapped | Thick chipboard, wrapped | Thick chipboard tray and sleeve | Thick chipboard, wrapped |
| Printed paper wrap | Printed paper wrap | Printed wrap on the sleeve and tray | Printed paper wrap | |
| How it arrives | Already set up | Already set up | Already set up | Already set up |
| Common uses | Gift sets and kits | Premium kits and keepsake boxes | Small items and jewelry-style sets | Collections and presentation sets |
Who uses rigid boxes
We quote custom rigid boxes for brands in these industries. We do not name customers on this page.
Beauty and personal care
Luxury rigid boxes for skincare sets, fragrance and cosmetic gift collections.
Electronics accessories
Rigid boxes with fitted inserts for earbuds, chargers, cases and small devices.
Giftware and corporate gifts
Presentation boxes for gift sets and items that recipients keep after opening.
DTC kits and subscriptions
Welcome kits and starter sets that open neatly arranged, with an insert for each item.
At-home test kits and devices
Rigid kit boxes with foam inserts that hold vials, swabs and devices in place.
One quote for the box, insert, gel packs and shipper
A rigid kit box often ships inside an outer carton. When the kit needs to stay cold, one quote covers the rigid box, the printed mailer, a liner or EPS shipper, and the gel packs.
- Printed boxCustom Rigid Boxes, printed to your artwork
- Foam insertCustom foam inserts that hold each item in place
- Gel packsGel packs for shipping for the pack-out
- Insulated or EPS shipperInsulated shipping boxes or styrofoam shipping coolers
Tell us what you ship, the box size and how each order is packed, and we will quote the pieces together so you deal with one contact. Test your complete pack-out before regular use.
Custom rigid box questions
What is a rigid box?
A rigid box, sometimes called a rigid setup box, is built from thick chipboard that holds its shape and does not fold flat. A printed paper wrap covers the board, which gives the box its finished look. Rigid boxes are used for kits, gifts and premium products where presentation and a solid feel matter.
How is a custom printed rigid box printed?
The artwork is printed on a paper wrap rather than on the board itself. The wrap is then glued around the chipboard base and lid and folded over the edges. Because the print sits on paper, it can show detailed full-color designs, and the finish can be gloss or matte to suit your packaging.
Can you add a foam insert to a rigid box?
Yes. We supply rigid kit boxes with foam inserts cut to hold vials, devices or kit components in place. Send the dimensions of each item and how they should sit in the box, and we will quote an insert layout along with the box so the whole kit is covered in one quote.
Which rigid box styles can I choose?
Common styles include a separate lid and base, a hinged lid with a magnetic closure, a drawer box that slides out of a sleeve, and a book style box that opens like a cover. Tell us how you want the box to open and we will confirm which styles we can quote for your project.
Rigid box vs folding carton: which do I need?
Choose a rigid box when the packaging is part of the product, such as a kit, gift set or premium item that gets kept. Choose a folding carton, like a tuck box, when you need a lighter box that ships flat and presents a single product on a shelf. We can quote both and compare them.
What should I send for a rigid box quote?
Send the product or box dimensions, the quantity you are planning, whether you need a foam insert, and your delivery ZIP. Include artwork if you have it, even a rough draft. Our team checks the brief and replies with the rigid box styles, insert layout and cost we can offer.
Related custom packaging and shipping supplies
Custom Magnetic BoxesRigid boxes with a hinged lid that closes with hidden magnets.Custom Foam Inserts for BoxesCut foam that holds each item in place inside a shipping or retail box.Styrofoam shipping coolersEPS coolers with corrugated outer cartons, sold by the case.Gel packs for shippingGel packs quoted with your boxes for perishable shipments.
Ready to quote your custom rigid boxes?
Tell us what goes in the kit and how many you need, and we will price the box and insert together.