The PT clinic guide to ordering custom ice packs
Everything you need to know before you buy: which size works for different recovery zones, how custom logo printing works, what it costs for a clinic that goes through packs every day, and how to get a $1 sample on your treatment table this week. Written for clinic owners and practice managers, not marketing teams.
In this guide
Why PT clinics use custom branded ice packs
Cold and heat therapy are a core part of almost every PT treatment protocol — and most clinics are still handing patients a generic drugstore pack or telling them to grab a bag of frozen peas at home. A reusable gel pack with your clinic's logo on it closes the gap between in-clinic care and home recovery, and makes sure your brand is the thing they're reaching for every night.
We've been manufacturing reusable gel packs in the USA since 2004. Our packs are FDA-registered, built for repeated clinic and home use, and work for both cold therapy and heat therapy (just warm in water). Most PT clinics start with the 4x10 for knee, shoulder, and lower-back work, then add a larger format for broader coverage. Order a $1 sample pack to feel the quality before you commit, or call us to talk through what size makes sense for your patient mix.
Choosing the right size for your patients
Size matters more in PT than in most other verticals because treatment areas vary so widely — a knee is a very different target than a lower back or shoulder. Here's how the four sizes most clinics actually use break down.
4" x 10"
4x10" Custom Physical Therapy Ice Packs – Bulk for Clinics, Rehab Centers & Medical Practices
Support your patients’ recovery with our 4x10" Custom Physical Therapy Ice Packs, designed for versatile use in clinics, rehabilitation centers, and medical practices. The elongated format works well on the head, face, wrist, hand, knees, and feet, making it ideal for physical therapy, sports medicine, and post-procedure care.
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6" x 10"
6x10" Custom Reusable Hot & Cold Gel Packs – Bulk for Clinics, Medical Practices & Corporate Branding
Equip your clinic or practice with versatile 6x10" Custom Reusable Hot & Cold Gel Packs, designed for professional first-aid, injury recovery, and patient comfort. These packs are ideal for knees, neck, back, and other body areas, making them a strong fit for medical offices, physiotherapists, wellness centers, and branded corporate wellness programs.
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6" x 20"
6x20" Wholesale Reusable Gel Ice Packs
Deliver fast, effective pain relief for your patients with our extra-large 6x20" Reusable Gel Ice Pack, designed for professional use in medical, physiotherapy, and chiropractic settings. The extra-long, flexible format is ideal for backs, shoulders, knees, and large muscle groups, making it a strong option for clinics and rehab centers.
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10" x 12"
10x12" Therapy Gel Packs For Chiropractic And Physiotherapy
Provide comprehensive pain relief for your patients with our 10x12" Reusable Gel Ice Pack, designed for professional use in medical, chiropractic, and physiotherapy settings. These extra-large packs are built for lower back, shoulders, knees, feet, and ankles, giving practices broad coverage for injury recovery and chronic pain care.
See pricingFor knee, elbow, and shoulder: the 4x10 is the most popular — narrow enough to wrap a joint but long enough for full coverage without slipping.
For lower back, hip, and larger muscle groups: the 6x10, 6x20, or 10x12 give you the surface area to cover broader recovery zones and larger body mass effectively.
How custom logo printing works
You send us your logo file (vector preferred, high-res PNG is fine). We send back a free virtual proof showing your logo on the exact pack you're ordering, with the pack color you chose. Once you approve the proof, we start production. From approval to shipping is 10 business days.
Full-color printing is standard — no upcharge for multi-color logos. Most PT clinics pick a pack color that matches their brand or a clean blue or green for a clinical look (we stock blue, pink, green, purple, and clear, plus custom colors on larger runs).
- Free virtual proof before production
- Full-color logo printing included
- Multiple pack colors available
- Made in the USA since 2004
What custom ice packs cost
Per-pack pricing depends on size, quantity, and how many colors you're printing. Each product page on our site shows live tiered pricing and the minimum order for that specific size. For a busy clinic going through packs daily, the per-unit cost at volume is typically less than what you'd spend restocking generic packs from a medical supplier — and these have your brand on them.
If you want a real quote with shipping included for your volume, the fastest path is to either order the $1 sample pack or call our team directly.
The fastest way to decide
Try a $1 sample pack first
Sample pack is free. You just pay $1 for shipping. It comes with a generic Gelpax logo so you can put it on a treatment table, test it on a patient's knee or shoulder, and feel the gel weight and flexibility before you commit to a full run.
What rehab clinics say
Real feedback from physical therapy and sports medicine practices ordering custom ice packs from Gelpax.
"We send patients home with the 4x10 after every joint session. It's durable enough that they're still using the same pack months later — and our logo is front and center in their freezer."
— Physical Therapist, Georgia
"The gel weight and flexibility are better than anything we've found at a medical supply house. Our patients prefer them and so do our therapists."
— Sports Medicine Clinic Owner, Colorado
"We ordered the sample for $1, used it on three different patients in the same day, and placed the bulk order that evening. Simple decision."
— Rehab Clinic Director, Washington
Quick FAQ
For the full FAQ, see our physical therapy collection page.
What size ice pack is best for physical therapy and rehabilitation?+
The 4x10 is our most popular PT size — it's narrow enough to wrap a knee, elbow, or shoulder but long enough to cover the full joint. For lower-back, hip, and larger muscle groups, the 6x10, 6x20, or 10x12 give you the surface area to cover broader recovery zones.
Can I print my clinic's logo on the ice packs?+
Yes. We print your full-color logo directly onto the pack and offer multiple pack colors to match your clinic's brand. We'll send a free virtual proof before production.
Are these meant for clinic use or patient take-home?+
Both. Many PT clinics use them during in-clinic treatment and then send the pack home with the patient as part of their home care protocol. The gel packs are built for repeated use — patients can freeze and reuse them many times over.
How long does production take?+
Production lead time is 10 business days from the point your virtual proof is approved.
Can I get a sample before ordering?+
Yes. The sample pack is free — you just pay $1 for shipping. It ships with a generic Gelpax logo so you can test it on a treatment table or with a patient before committing to a bulk order.
Are Gelpax products FDA-registered?+
Yes, our gel pack products are FDA-registered. We've been manufacturing in the USA since 2004, working with thousands of physical therapy and sports medicine practices across the country.
Ready to put your logo on a PT clinic essential?
Start with a $1 sample, or call our team and we'll walk you through sizes, pricing, and proofs in under 10 minutes.